
INJECTION MOLDING

ENGEL Molding Machines

Haitian Molding Machines

Secondary service
Factory Control
Points
01Mold Management:
- Mold database / Preventive maintenance plan / Lifespan monitoring / Repair records
Equipment Management
- Injection machine inspection / Auxiliary equipment maintenance (dryer / mold temp controller / robot) / Calibration schedule
Material Management
- Incoming inspection / Drying specifications / Masterbatch ratio / Regrind control / Moisture-proof storage
Environment Management
- Workshop temp & humidity control / Cleanliness management / 5S workplace
Molding Engineer —
Skillset
02Process Technology
- Parameter setting (temp / pressure / speed / time etc.) / Material properties (shrinkage / flowability / drying etc.)
Mold Knowledge
- Understand mold structure (gate / cooling / venting / ejection etc.) / Diagnose mold issues from defects
Defect Analysis
- Identify sink marks / flash / warpage / weld lines / Root cause analysis / Develop corrective actions
Trial Capability
- Scientific molding (DOE) / Process validation / Stability testing
Quality Tools
- CPK / FAI / 8D report
Automation & Digital
- Robot programming / Parameter traceability
Production Process
Control
03Before Production
- Mold installation confirmation / Material drying verification / Equipment pre-check / Parameter verification / First article inspection (FAI)
During Production
- Real-time parameter monitoring / Timely sampling (dimension / appearance / weight) / Rapid abnormality response / Defective segregation
After Production
- Last piece inspection / Mold maintenance (rust prevention / cleaning) / Production data recording / Quality traceability filing
Material Selection &
Recommendation
04Common Materials
- ABS / PC / PP / POM / PA / PMMA / Glass-filled etc.
Selection Criteria
- Mechanical properties (strength / toughness / rigidity) / Thermal properties (heat resistance / HDT) / Environmental adaptability (weathering / chemical / UV) / Appearance requirements / Cost budget / Process compatibility
Recommendation Process
- Understand product application → Analyze functional requirements → Shortlist candidate materials → Compare pros & cons → Provide recommendation (primary + alternative) → Predict molding risks → Suggest modification if needed
Common Issues to Avoid
- Material moisture causing defects / Glass fiber exposure affecting surface / Shrinkage variation causing dimensional deviation / Material degradation leading to brittleness / Cross-material contamination